Reprocessed Granules Research & Development

Scientific Precision at the Molecular Level

Explore our advanced material testing labs, compounding verification systems, and polymer recycling analytics.

Testing Facilities

Our Advanced Analytical Labs

We house high-end testing instruments to certify raw feedstocks and monitor material quality parameters.

Melt Flow Indexing (MFI)

Measures polymer extrusion throughput at controlled shear rates and temperatures. Crucial for verifying consistency across reprocessed granules.

Purity & Density Analytics

Equipped with specialized density-gradient columns and contaminant detection systems to ensure zero foreign content in recycled scrap feeds.

Differential Scanning Calorimetry

Analyzes melting properties, crystallinity, and transition points to verify recycled resin purity and identify polymer blend compositions.

Mechanical Tensile Testing

Measures elongation, elastic modulus, and Charpy impact strength parameters of reprocessed polymer samples to validate mechanical properties.

Granulation & Pellet Quality Control

Tests structural hardness, bulk density, and pellet shape uniformity to prevent dusting, fines, and feed issues in clients' extruders.

Accelerated Xenon Weathering

Simulates years of outdoor exposure, heat, and humidity to test the effectiveness of UV stabilizers compounded into our granules.

R&D Process Flow

From Concept to Industrial Production

We follow a rigorous materials development path. Every recycled scrap batch is systematically sorted, compound-filtered, tested, and validated to ensure absolute consistency prior to commercial shipping.

Our Antwerp R&D facility coordinates closely with our production lines in Houston and Chennai, ensuring that scale transitions maintain physical reprocessed polymer properties.

Scrap Sourcing & Verification

Incoming post-industrial and post-consumer feedstocks are audited and categorized based on polymer class, purity, and MFI ranges.

Pilot Melt-Compounding

We run custom test batches using pilot twin-screw extruders with fine mesh melt filtering to analyze material behavior under high shear stresses.

Analytical Purity Validation

Sample granules undergo strict mechanical and analytical testing (DSC, density, tensile) to certify properties against specifications.

Industrial Degassing Compounding

Once validated, feedstocks transition to our high-throughput commercial compounding lines with advanced vacuum degassing ports.

Next-Gen Materials

Proprietary Recycled Alloys & Nanoblends

We are investing heavily in future polymer capabilities. Our materials lab is developing **Ramraj EcoBlend** matrices that utilize nano-graphene reinforcements to double impact toughness in engineering reprocessed polyolefins.

In addition, we are researching highly compatibilized recycled polymer alloys that blend immiscible plastics like PE and PP, and bio-derived resins synthesized from organic agricultural waste.